DURACLAVE
Laboratory Glass Pressure Reactor System – Made In India
High Performance | Premium Quality | Maximum Safety | User-Friendly
Why should you choose Duraclave?
Key Features:
- Maximum Safety: Trasparent Protective shield on all sides ensures operator protection.
- Enhanced Control: Transparent glass reactors provide excellent chemical resistance and visual monitoring.
- Efficient Performance: Low to high torque magnetic agitators deliver effective mixing and heat transfer for various media.
- Customizable Design: Easily adaptable setup with quick vessel swapping and effortless cleaning.
- Accessory Options: Wide range of add-ons, including liquid/solid/gas feeders and catalyst baskets, to suit your needs.
Typical Applications
- Hydrogenation reactor
- Polymerization reactor
- Synthesis reactor
- Catalyst testing / evaluation
- Catalytic reactor
- Crystallization
- Chemical research, synthesis
- Petrochemical research
- Zeolite synthesis
- Nanoparticle synthesis
- Corrosion testing autoclave
- Corrosion Measurement
- Upstream research Biomass research
- Biopolymer research
- Biorefinery research
- Biofuels research
Specifications
- Nominal volume glass vessel : 0.25L,0.5L, 1.0L, 1.5L (Interchangeble Jacketed Vessel)
- Working temperature °C: -20 to + 200
- Operating overpressure glass reactor: -1 bar or up to +10 bar
- Quick release clamp: Unlock Jaw manually below the chassis plate. The chassis plate keeps the reactor centred.
- Sealings: O-ring seal Viton, Kalrez or EPDM lying in the autoclave vessel
- Magnetic stirrer head torque: 20,40, 60 or 90 Ncm
- Agitator drive: IKA, Heidolph, Neuation, CAT etc.
- Output speed with ball bearing 0-1300 rpm, with plain bearing 0-1200 rpm.
- Cover Plate: Provision for Bursting disc, Pressure relief valve, dip tube for gas purging / sampling, Pt100, Pressure gauge chemical version, swagelok / Fittok fittings
- Stirring element: Gas flushing stirrer shaft and blade
- Lifting lowering device for vessel.
- Polycarbonate Protective sliding door.
Glass Pressure Vessels
The vessels of duraclave are made of high-quality borosilicate 3.3 glass acc. to ISO 3585, which is chemically and thermally highly resistant. Safety is important when working with glass vessels. The actual design pressure of duraclave glass vessels is much higher than the allowed working pressure and allows virtually risk-free operation.
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Vessel capacity 0.25L, 0.5L, 1 L and 1.5 L
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Vessel type Double walled with bottom drain valve
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Operating pressure Full vacuum to +10 bar
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Operating jacket pressure Up to +0.5 bar
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Operating temperature -20 °C to +200 °C
A magnetic stirrer coupling with M30x2 thread connection which can easily be screwed into reactor lid. The threaded permanent magnetic couplings provide a space-saving installation with their compact design to have good number of ports on the lid to add accessories. Ball bearings ensure rapid, easy replacement to facilitate maintenance and cleaning. Magnetic stirrer couplings are available in stainless steel, Hastelloy®, titanium, zirconium and other materials. Different torque levels and seals are offered on request.
MGSC-40 Max Viscosity: 1500mPA (for 1000ml), Max torque: 40 Ncm
MGSC-60 Max Viscosity: 6000mPA (for 3000ml), Max torque: 60 Ncm
MGSC-90 Max Viscosity: 1000mPA (for 5000ml), Max torque: 90 Ncm
Stirrer
Different types and sizes of stirrer are possible based on the type and viscosity of the reaction mass. Available MOC: 1.4435,
combination 1.4435/PTFE or 2.4602 other material are possible on request.
Anchor Stirrer
Helical Stirrer
Disc Stirrer
Propeller Stirrer
Gassing Stirrer
Our gas supplying stirrer has unique design. The gas input and saturation of the medium are faster than with conventional stirring systems. This results in considerably shorter reaction times in heterogeneous catalysis. This effect is further enhanced by a possible baffle. Hinder the 45-grid levels of the propeller, a
vacuum is created when the propeller rotates clockwise. This vacuum creates enormous suction power. Accordingly, the gas is quickly brought out of the gas chamber via the hollow shaft into the medium.
Process Equipment Accessories
Various process equipment accessories are possible to meet process specification requirement. Eg. control valves, metering
valves, safety valves, fittings, regulators, tubes, hoses, sampling system, spargers, catalyst basket etc. contact us to choose the
right accessories for your specific process requirement.
Reactor Automation
We can offer complete turnkey solution which includes automation for the reactor system (PC/HMI version.) and integration of third- party instruments i.e. sensors for process parameters, online analytical tools, mass flow controller, pressure controller, dosing pumps & heating cooling system etc. Talk to us to choose optimum degree of automation for duraclave.
